The PILOT BLOWN K7, produces 7-layer films, useful for developing multi-layer film formulations with polymers with different properties:

• Barrier towards oxygen, carbon dioxide and odours
• Lightness
• Mechanical strength
• Heat and UV resistance

The PILOT BLOWN K7 consists of 7 XTR 20 extruders with 20 mm ø screws, suitable for processing different types of polymers with different features and viscosity.

The tubular film come out of the 80 mm ø die is cooled thanks to the innovative cooling air ring produced by SYNCRO, as well as the smallest automatic ring available on the market today, the TYPHOON Y00.

In a combined action with SONYSCAN, an innovative ultrasonic scanner provided by SYNCRO, it can guarantee a precise film thickness control with excellent tolerances.

The combined action of all these elements makes it possible to obtain a tubular film of different widths, up to a maximum of 400 mm and different thicknesses, with a range from 20 to 150 microns, meet the increasingly stringent standards imposed in the food and medical industries.

The EYES, a visual quality inspection system produced by ACELABS are high-resolution cameras, scanning 100% of the film, detecting and classifying every type of defect.

SYLINE XXS gravimetric feeders, placed on all the extruders of the line, ensures a precise control of the extruder output.

The post Eurexma K7 Pilot Blown Film Line on show at Milan Plast, Sept 5 – 8. first appeared on UK Extrusion.

UK Extrusion’s debut Interplas UK September 2021 was certainly a baptism of fire. Not just all the usual anxieties for first-time exhibitors, but unique issues surrounding the pandemic and associated concerns.

Steve Trainor, managing director of UK Extrusion says “It would be arrogant to say we got everything right first time. This has been a learning curve and we have a few things that on another occasion we would do differently, in regard to how we exhibited our machinery. But the long and the short of it is, we were able to talk to large numbers of people face to face and demonstrate how we can help to make them more efficient and cost-effective.”

UK Extrusion sells, install and support Bandera, manufacturer of blown film, foil and sheet extrusion lines and both  Plasmac and Syncro Group products associated with extrusion and post-industrial waste recycling by manufacturers. Steve Trainor comments “One of the things our customers find particularly reassuring about UK Extrusion is that we have a team of engineers based here in the UK. This strategy came into its own during the travel restrictions of the pandemic and is a feature of both of our Finalist entries into the Plastics Industry Awards.

Featured on the company’s Interplas UK stand was the Plasmac Epsilon post-industrial waste recycling system, which attracted a great deal of attention. Taking plastic sprues from an injection moulding machine manufacturing on a neighbouring stand, it demonstrated how quality, uniform pellets can be produced by this small footprint recycling extruder. An order for another model within the Plasmac range of equipment, which was finalised at the exhibition, will be showcased shortly.

Also displayed, was an automatic Typhoon air ring from Syncro Group. Designed for efficiency and accurate profile control, the air ring guarantees the best performances in terms of cooling capacity, bubble stability, minimum pressure drop, and easy handling. Visitors also showed interest in the Syncro Pure Continuous Loss in Weight Gravimetric Blender. Uniquely designed, it is the only inline quality control device to blend multiple components simultaneously for all processes where a homogeneous mix is critical to achieving an excellent final product.

An eye-catching display of the 100% visual inspection system for plastic film from Syncro lived up to its name of ‘EYES’.  Thanks to the high-resolution cameras and the different backlighting configurations available, the system can provide 100% film scanning capability, detecting and categorizing all common defects. EYES’s provides film inspection with a complete mapping of defects detected within each roll.

Bandera lines were clearly prohibitively large to consider installing for display at Interplas UK on this occasion, but video reels were available and UK Extrusion was supported by 2 technical managers from the Italian company who constantly chatted with visiting customers.

Steve Trainor is delighted that a final agreement to purchase a Bandera Smartflex HP Plus 3 layer blown film line was made at Interplas UK by Elite Plastics. Elite is undergoing a multi-million-pound investment strategy that includes investing in state of the art blown film lines to increase Elite’s technical capabilities, sustainability and site capacity. He says “During the specification and quotation phase of this sale, the pandemic created the impossibility of visiting site. Therefore, regular meetings were held via Teams video conferencing between the team from Elite, UK Extrusion and Bandera in Italy.  By using such technology, we were able to bring a group of experts together to discuss Elites technical requirements in detail, which provided them with a great deal of confidence in the outcome of their investment.”

The post Post-Industrial Waste Recycling Lines a Hit at Interplas UK first appeared on UK Extrusion.

In addition to exhibiting a working 7-layer barrier and high barrier film line in Hall 17, Stand C07 at the Dusseldorf show, Bandera are offering the unique opportunity to visit their Research and Development Centre in Busto Arsizio. The centre is conveniently placed close to Milan’s Malpensa Airport, which is 1 hour’s flight time from Dusseldorf.

Visitors will be able to see a host of technologies both available now and in development, including:

• 3 and 7 layer Blown Film lines for the converting and flexible packaging industries, as well as assembled line static sections for multi-layer agrifilm extrusion and waterproofing geomembrane lines.
• A brand new Flat-Die extrusion line for the rigid packaging sector, mainly dedicated to the production of rigid 5 layer PET and PLA film for food packaging applications.
• Flat-Die extrusion technology system, equipped with an in-line extrusion coating section – 9 extruders in total. Currently representing the most advanced technological learning Hub, the CONDOR LINE ® is a ground-breaking way to support packaging and converting companies in addressing challenging and innovative production targets. At the same time creating the ability to share knowledge and innovation with investors.

UK Extrusion urge processors to consider this additional trip to Milan as part of their K2019 experience. Whilst you are in mainland Europe it is indeed an extremely valuable and interesting opportunity.

The post Bandera Offers Added Value to Your K2019 Trip first appeared on UK Extrusion.